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I have problems getting a 00-90 screw through some of the MT couplers now, sure do not need them to be any tighter.Seems to make them harder to thread into taped hole. Are these Phillips- JIS headed fillesterheads/
Tool wear. As the tool pin wears, the hole gets smaller. You really should run the clearance drill though the coupler first.
I'm just curious as to why they made the hole small enough for the 00-90 screw not to easily slip through.
Probably related to the plastic pin attachment, versus screws, as part of their move to minimize labor costs on RTR cars.
I've used 00-90 with Torx-2 heads from McMaster Carr. Not cheap.
This is what I’ve adopted, too. Quality always costs a bit more.John C.
Are those steel or brass screws?I can just imagine average-Joe modeler acquiring one of your models someday, and trying to work on the coupler. There will be some head scratching.