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Ben,I feel bad you have to run your trains under those horrible conditions.
Look at how thick a coupler is and you realize just how un-level track would have to be to un-couple cars. I mean I don't think I could purposely lay track that out of wack. A couple of wacks with a ball peen hammer might do the trick I guess.
I don't think the height of the face of the coupler is the issue. Slop, deflection, slippery coupler faces, and mold lines are. The length of your train and the pulling weight can have an effect... just like bad trackwork.
What we need is more friction in the coupler mating surfaces. Imagine if you could lightly groove the inside surface of the coupler. Picture running an 00-90 tap into each coupler to create a series of fine threads in the mating surface. The grooves on interlocking couplers would lock tight under pulling, should still allow you to pick up a car to uncouple and remove from the layout, and would stay coupled through some pretty rough trackwork. And best of all, the coupler could have all the detail of the prototype without warts or blobs or shelves hanging off it.
The N scale McHenry is a smaller copy of the HO version. And McHenry had the whisker couplers long before Kadee did. When the patents for for the Kadee couplers ran out and everyone and their mother started to make knuckle couplers, bachmann and McHenry had similar couplers. Eventually Kadee created a coupler that didn't need the flat brass spring and had it as part of the couplers shank.
Got any extras that need a good home? Ed
Um, isn't that what McHenry coupler is? The whiskers are plastic but the rest is just like the H0 Kadee coupler.
Um, I thought the whiskers mentioned (mentioned in that post) for the H0 Kadee couplers were for the shank centering (not for the knuckle). I'm pretty sure that Kadee had those long before McHenry was even around (when Kadee patents were still active). Me thinks that you are thinking about the whisker which replaces the knuckle spring. But I might just be confused.What I was saying is that both H0 and N versions of McHenry couplers are very similar in construction to the Kadee H0 couplers (hinged knuckle). Micro Trains (ex Kadee) N scale couplers are of a totally different design (split shank).