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Maybe it's me, but I would give up lighted numberboards for correctly proportioned ones anyday.
Since it has not been said yet ...All in all, the article was well written and thought out David. Kudos.
Ok, I understand why the numberboards are raised up based on the explanations here... looked quick through my bits and pieces. Its the infamous GP-30 cab I have here. Atlas part #470202. It isn't the front windows on this cab but the side windows (couldn't find the cab I was thinking about but this one will do). My micrometer measures it out as 37.5 mil. Yet the vertical divider on the window is only 18 mil wide, or 50% of the thickness. So couldn't the space between the bottom of the number board cut out be only 18 mil above the top of the opening for the window?