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Is the stiffness of those whiskers part of the coupling force? Could you thin them a bit to reduce the force?
For what it's worth, I started to experiment with the coupler, in an attempt to try to reduce the coupling force. The force required to couple 2 cars together is not that great, but it is higher than MTL's standard coupler. Anyway, the sketch below shows what I did. (Attachment Link) This did seem to significantly reduce the coupling force. Initial results showed that taking the material from the "outside" of the finger spring did not otherwise affect the function of the coupler. I submit this post as a starting point for others of you who may also want to experiment.
See, this is exactly what I was afraid of. (Attachment Link) You give the guy a drill press and a cross-slide vise, and he thinks he can make anything. MTL identification used without permission.Verne claims that he found a Chinese company that can make these for 39 cents a piece, plus shipping. He figures that he can sell them for $19.95 each. I told him that this wasn't going to happen. He's lucky if he doesn't get sued by MTL for patent infringement. This was when the tensions escalated, as I showed him that the MTL gage, used on our code 55 rail, is almost exactly the same height as his gage, 0.280" above the rail. (Attachment Link) At least he seemed to be slightly relieved that he won't have to re-shim the 100 cars and 20 locomotives on which he installed the MTL 1015's. (Attachment Link) Alls well that ends well, or something like that.