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Edited the post after finding additional info:Geared wheels? I'm not sure what you mean. Kato's diesel loco wheels were always ~40" scale diameter, and the same holds true for other manufacturers. Maybe you meant "gears"?There were multiple iterations of Kato F3 chassis/trucks.First was the truck with inside bearings and metal gear case:Next was all new truck using low-friction outside bearings and plastic gear case.The appear to use different size idler gears.Latest (current) iteration uses a typical Kato low-friction Kato design they use on other models Here is the chassis photo.These photos were taken from http://spookshow.net/loco/katof.html (excellent N scale locos reference website).
I dug out my Kato U30C, which is the first model Kato used the low-friction trucks and those wheelsets were used in all their future models (until they changed the wheelsets to the current lo-profile ones available on Kato's parts site).Both the U30C wheelset and the new version have 0.255" tread diameter. The old wheelset's overall (flange) diameter is 0.309" while the low-profile wheel diameter is 0.293" (as expected).The axle length on both old and new is 0.561".That verifies that the new wheel sets should be fully compatible with the older wheelsets (well except for visual appearance). Here are some photos of both wheelsets. Actually the "old" wheelset in the photos is Atlas wheelset, but those were clones of Kato early wheelsets, so it is just like the Kato U30C wheelset I measured. The old wheelset appears smaller, but the tread is the same diameter. The large flange likely causes the optical illusion.You're almost up to the 25 post count at which you will be able to upload photos to the forum, to maybe show us what your wheelsets look like.
Hey Peteski, what thickness is the styrene you used for the spacer washer on your axle?