Author Topic: Railpower 1300 testing  (Read 40950 times)

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eric220

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Re: Railpower 1300 testing
« Reply #30 on: March 20, 2018, 02:11:14 PM »
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Ah, the old big pulse, small pulse trick and we all fell for it! Would you believe...

:D

Doug

That's the second time we've fallen for it this month.
-Eric

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mmagliaro

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Re: Railpower 1300 testing
« Reply #31 on: March 20, 2018, 02:26:23 PM »
+1
You might also want to consider running these tests on similar throttles that are not reported to be destructive. You need to get a baseline on what DCC will tolerate in order to possibly identify the potentially damaging behavior of the 1300. Otherwise you won't have any basis of comparison. You may have taken on quite a challenge...

Also, maybe this belongs in DCC/Electronics... (ducks and runs)

 

One step ahead of ya.... I already have an old MRC Tech II 2500 enroute to me as we speak.  That one has particular
harsh pulses (I know because of the growly sound that motors make when they run on it... I've had one here before).
That one hasn't been blowing decoders (at least Rapido hasn't complained about it), so it will be a good one to
look at on the scope for comparison.

So, sorry to keep you all in suspense, but this will have to wait a few more days until I get my hands on that and look at its output.

And to anyone else... if you have any other MRC models you are willing to volunteer to this effort, send me PMs and we will arrange having you send them on over.   I will NOT be opening up any of the others.  I just want to take some measurements.   Even better, if you have another MRC model and an oscilloscope, if you'd just take some pictures of the waveform coming out at low, medium, full throttle and with/without any pulse power turned on (if it has a selector switch), that would be really helpful.

My only request is that you be willing to pay for the shipping to me and back.  I have taken on this
investigation as a volunteer effort, and I can't end up paying for a bunch of mailing costs out of pocket on this.


strummer

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Re: Railpower 1300 testing
« Reply #32 on: March 20, 2018, 08:48:57 PM »
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One step ahead of ya.... I already have an old MRC Tech II 2500 enroute to me as we speak.  That one has particular
harsh pulses (I know because of the growly sound that motors make when they run on it... I've had one here before).
That one hasn't been blowing decoders (at least Rapido hasn't complained about it), so it will be a good one to
look at on the scope for comparison.

Interesting.

When I first got back into N scale, I purchased a Tech II 2500, and paired it with one of Life-like's lovely NYS&W Geep 18s. Not long after (and for no apparent reason) it melted the innards on that loco to such a degree that the outer shell melted as well.  :x

Do you suppose this could have been caused by the "harsh" pulses you mention? Needless to say, I dumped that 2500 and have wondered about that ever since...

Mark in Oregon

mmagliaro

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Re: Railpower 1300 testing
« Reply #33 on: March 21, 2018, 11:43:18 AM »
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Mark,

The LL GP 18 has a conventional motor in it, which should be able to tolerate the 2500's pulses.   I don't like pulses that make motors growl and buzz at low speeds because that means they are probably creating a lot of heat in the motor, which is not good.   That's why I personally would avoid power packs like that because the heat and noise are completely unnecessary and over time it will take life off the motor.  But unless you left the engine sitting on the track creeping along at low speed, growling and buzzing for a long time, I really doubt it would get hot enough to melt.  More likely, something else went wrong.   I would never use the 2500 on an engine with a coreless motor in it, because coreless motors can't dissipate heat like a conventional armatured motor can, and the potential for failure is too high.

Unfortunately, it's this history of "pulse = bad" that has persisted so long that it confuses people and often makes them want to shy away from "pulse power" entirely, but that is just plain misguided.   It's all about the TYPE of pulses and the AMPLITUDE of them.   Remember, DCC decoders drive their motors with pulses (PWM).  And rectified AC sine wave pulses are easy on motors and they do a good job in a DC throttle (and this is what you get in a very simple power pack like the Kato one or the 1300).   

The only issue here is whether something ELSE is going on in the 1300 that could harm a decoder when it doesn't seem to affect a loco motor.

strummer

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Re: Railpower 1300 testing
« Reply #34 on: March 21, 2018, 12:15:24 PM »
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Mark,

The LL GP 18 has a conventional motor in it, which should be able to tolerate the 2500's pulses.   I don't like pulses that make motors growl and buzz at low speeds because that means they are probably creating a lot of heat in the motor, which is not good.

I have a couple of Troller "Autopulse" units, and they cause that "growling" sound on my locos; perhaps it's best I not use them. Guess I'll stick with the MRC "ControlMasterVI". I would send that up to you for testing, but I'm using it.  :)   

That's why I personally would avoid power packs like that because the heat and noise are completely unnecessary and over time it will take life off the motor.  But unless you left the engine sitting on the track creeping along at low speed, growling and buzzing for a long time, I really doubt it would get hot enough to melt.  More likely, something else went wrong.

That must have been the case then. 

The only issue here is whether something ELSE is going on in the 1300 that could harm a decoder when it doesn't seem to affect a loco motor.

OK then. Good luck with your findings.

Mark (also) in Oregon

narrowminded

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Re: Railpower 1300 testing
« Reply #35 on: March 21, 2018, 12:51:53 PM »
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From my experience doing extensive testing on devices with small coreless motors and being aware of the often espoused wisdom that coreless motors shouldn't be used with PWM it caused me to question that wisdom based only on logic and to do EXTENSIVE testing using PWM, both high and low frequency.  What I have finally deduced from those tests and reading some of the descriptions from those who had problems is that two things are in play. 

One is trying to remotor a truck with a smaller motor, requiring a small motor do the work of a big, high torque motor due to an unchanged gearing that is WAY too high for the higher RPM's of the small motors, the source of their power.  Even if the max supply voltage is at the motor's rating it has them operating at near stall and therefore at an amp draw that is way higher than their amp rating which results in HEAT and, depending on how bad it is, lots of it.  If the supply voltage is higher than rated the problem just gets worse by how over the rating the supply is.  The closer to stall, the higher the amp draw, the hotter it runs.  They don't have brute force (torque) so do it with more frequent applications of their much lower torque (RPM).  This also results in the often described starts being very labored and poorly controlled and then at some point, if able to pull it at all, taking off like a scared rabbit to supersonic speed.  This action heats the motor badly and is so uncontrollable that even if the motor was at the very edge and didn't cook itself you probably wouldn't want it as it's not controllable and never will be.  It plain old doesn't have the power needed.

The second problem stems from using a measurably higher supply voltage and then reducing that voltage to a motor using the PWM average only.  The speed control will be present but if the supply is over the voltage rating there will also be heat.    The problem is, the motor still sees the peek supply voltage in the pulse, regardless of the average output, and doesn't have the mass to dissipate the additional heat that creates.  It gets hot.  High frequency pulses aren't as bad as low frequency but both will show a higher temperature and depending on how much of a voltage cut is required.  In my tests, when the maximum supply voltage was not higher than the motor rating and the gearing did not have the amp draw exceeding its rating (both conditions required with any motor, with or without PWM) there was no discernible heat rise or evidence of a shorter motor life.  That is after literally thousands of running hours on various motors with various PWM supplies (including DCC) and running for days at a time from crawl speed to full throttle.

That's been my experience with coreless motors.
Mark G.

u18b

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Re: Railpower 1300 testing
« Reply #36 on: March 21, 2018, 12:53:46 PM »
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I'll add some anecdotal info.

I have a Tech II 2800 (I think)- the one with dual controls.
I was able to run DCC locos with no problem with it.

But then I went to my friend's house.
He had and older MRC (don't know what model)- and my DCC locos went crazy.  Run FWD 1 second- then rev, then back.  Jerked sputtered.

I never burned out a decoder mostly because it was easy to see it was pretty hopeless.  Whatever the waveform was, the decoders couldn't handle it.

Ron Bearden
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DKS

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Re: Railpower 1300 testing
« Reply #37 on: March 21, 2018, 12:58:45 PM »
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From my experience doing extensive testing on devices with small coreless motors and being aware of the often espoused wisdom that coreless motors shouldn't be used with PWM it caused me to question that wisdom based only on logic and to do EXTENSIVE testing using PWM, both high and low frequency.  What I have finally deduced from those tests and reading some of the descriptions from those who had problems is that two things are in play. 

One is trying to remotor a truck with a smaller motor, requiring a small motor do the work of a big, high torque motor due to an unchanged gearing that is WAY too high for the higher RPM's of the small motors, the source of their power.  Even if the max supply voltage is at the motor's rating it has them operating at near stall and therefore at an amp draw that is way higher than their amp rating which results in HEAT and, depending on how bad it is, lots of it.  If the supply voltage is higher than rated the problem just gets worse by how over the rating the supply is.  The closer to stall, the higher the amp draw, the hotter it runs.  They don't have brute force (torque) so do it with more frequent applications of their much lower torque (RPM).  This also results in the often described starts being very labored and poorly controlled and then at some point, if able to pull it at all, taking off like a scared rabbit to supersonic speed.  This action heats the motor badly and is so uncontrollable that even if the motor was at the very edge and didn't cook itself you probably wouldn't want it as it's not controllable and never will be.  It plain old doesn't have the power needed.

The second problem stems from using a measurably higher supply voltage and then reducing that voltage to a motor using the PWM average only.  The speed control will be present but if the supply is over the voltage rating there will also be heat.    The problem is, the motor still sees the peek supply voltage in the pulse, regardless of the average output, and doesn't have the mass to dissipate the additional heat that creates.  It gets hot.  High frequency pulses aren't as bad as low frequency but both will show a higher temperature and depending on how much of a voltage cut is required.  In my tests, when the maximum supply voltage was not higher than the motor rating and the gearing did not have the amp draw exceeding its rating (both conditions required with any motor, with or without PWM) there was no discernible heat rise or evidence of a shorter motor life.  That is after literally thousands of running hours on various motors with various PWM supplies (including DCC) and running for days at a time from crawl speed to full throttle.

That's been my experience with coreless motors.

While I've not done any formal testing, I've been running a wide variety of locos on PWM since the early 90s, and have never experienced any overheating or other problems, regardless of the motor type or length of run time. Likewise a friend of mine with a fleet larger than mine by a couple orders of magnitude reports the same thing.

mmagliaro

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Re: Railpower 1300 testing
« Reply #38 on: March 21, 2018, 01:42:04 PM »
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Is this really PWM we are talking about with those older MRC packs?   I didn't think the 2400/2500/2800 were PWM.
I thought they just spewed out some sort of square or sawtooth wave pulse to vibrate the motors and keep them running at very low speed.

PWM works really well on motors.   So now I am very curious indeed to see what comes out of the 2500.
« Last Edit: March 21, 2018, 01:45:18 PM by mmagliaro »

DKS

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Re: Railpower 1300 testing
« Reply #39 on: March 21, 2018, 02:03:51 PM »
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Is this really PWM we are talking about with those older MRC packs?   I didn't think the 2400/2500/2800 were PWM.
I thought they just spewed out some sort of square or sawtooth wave pulse to vibrate the motors and keep them running at very low speed.

PWM works really well on motors.   So now I am very curious indeed to see what comes out of the 2500.

Well, I'm not talking about PWM with respect to older MRC packs. I thought @narrowminded might have been referring to "proper" PWM; in my case, I roll my own PWM supplies.

metalworkertom

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Re: Railpower 1300 testing
« Reply #40 on: March 21, 2018, 04:00:39 PM »
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Is this really PWM we are talking about with those older MRC packs?   I didn't think the 2400/2500/2800 were PWM.
I thought they just spewed out some sort of square or sawtooth wave pulse to vibrate the motors and keep them running at very low speed.

PWM works really well on motors.   So now I am very curious indeed to see what comes out of the 2500.
                                                                                                                                                                                                                                                     As it turns out I have 3 different models of the Tech II and one Tech III . Hopefully I will be able to scope them all . As well as the Varipulse 852B when it arrives and I build it.

peteski

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Re: Railpower 1300 testing
« Reply #41 on: March 21, 2018, 04:17:30 PM »
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Unfortunately, there are lots of generalizations, assumptions made in the model RR community. Then there is (often not accurate) anecdotal information being passed around. After all, most morel railroaders are not electrical engineers.

Correctly designed Pulse Width Modulated (PWM) motor driver circuit will be safe for all permanent-magnet DC motors.  That is the conventional (iron-core-armature) and coreless motors.

As it has been mentioned, DCC decoders (at least all the ones I have ever worked with) use PWM type of drivers for both, the motor and function outputs.  Some more advanced decoders even provide specific motor control CV settings for coreless motors.  The coreless motor killer is a badly designed motor drier circuit (usually using odd-shaped pulses with very high amplitude).

The serious killer of coreless motors is the DCC track power itself. What I mean is that if a DC-loco with a coreless motor is placed on a DCC_powered track, that will likely destroy (overheat) the coreless motor quickly.  Thankfully this is not something that is usually done.
. . . 42 . . .

DKS

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Re: Railpower 1300 testing
« Reply #42 on: March 21, 2018, 04:49:49 PM »
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The serious killer of coreless motors is the DCC track power itself. What I mean is that if a DC-loco with a coreless motor is placed on a DCC_powered track, that will likely destroy (overheat) the coreless motor quickly.

Have you witnessed this? I have a friend with an enormous loco roster, with both iron-core and coreless motors. He's run them on DCC "pseudo-DC" (so-called zero-stretching) with no ill effects. He's even let the locos sit on the track, not moving--which would still deliver plenty of presumably destructive DCC pulses to it--for hours without so much as a whimper.

peteski

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Re: Railpower 1300 testing
« Reply #43 on: March 21, 2018, 05:34:37 PM »
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Have you witnessed this? I have a friend with an enormous loco roster, with both iron-core and coreless motors. He's run them on DCC "pseudo-DC" (so-called zero-stretching) with no ill effects. He's even let the locos sit on the track, not moving--which would still deliver plenty of presumably destructive DCC pulses to it--for hours without so much as a whimper.

I have not personally witnessed a total destruciton of a a coreless motor in a DC locmotive sitting on DCC-powered track. I actually performent an experiment. I had the shell off the model and was monitoring the temperature of the motor (using the old-fashioned finger-thermometer) .  :D  The loco was (as expected) sitting still, making slight buzzing noise. Both incandescent bulb headlights were on.  The motor kept getting warmer and warmer, up to the point it was too hot to touch it for more than couple of seconds.  Instead of continuing the experiment until the impending motor failure, I took it off the track.  This was more than 15 years ago and I don't recall how long it took for the motor to get uncomfortably hot. It was less than few hours (sorry that I don't have more accurate time).
. . . 42 . . .

narrowminded

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Re: Railpower 1300 testing
« Reply #44 on: March 21, 2018, 08:24:50 PM »
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I have only tested DC with PWM  and DCC with a DCC decoder.  I haven't tried a plain DC motor on a DCC system.  Imagine I could someday but don't feel any driving need to do so.  I was reacting to the extensive reporting of coreless motors being destroyed by PWM control and found it to be as described above. 

I have seen the reports of decodered units going bonkers on DC with PWM control, some controllers worse than others such as the origin of this effort by Max, and I can envision a problem as has been described due to the decoder being confused by the PWM frequency.  I wouldn't expect the 1300 controller or any other to cause trouble  with a DC motor as long as the max voltage seen by the motor doesn't exceed the motor's rating.  It will be interesting to see Max's results.
Mark G.