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Google "magnetic tape roll" at Lowes or Walmart. you should be able to route a slot to accept that into plywood or another substrate of your choice.
A way to get some good high carbon metal under there neatly and uniformly, along the same idea as the 1/8" square bar, would be to use multiple pieces of music wire laid parallel and held up against the bottom of the rails. Something in the .030"/ .045" range should be very workable. Make up saddle pieces that attach to the ties from underneath, every 10th tie or so, whatever seems to guide sufficiently and hold/ guide the wires up against the bottoms of the ties.
You mean like this? Music wire is rather hard to form around curves. The wire used for suspended ceilings is much easier to deal with. Or maybe even florists wire.
Yes, like that. I missed it. But I would try music wire specifically, purchased in straight lengths. It doesn't have to bend any more than the radius of the track and would tend to lay very nicely. Flexible enough to follow the curves but enough spring back to not try to take a set while being worked. They'll lay very well.
Another thing that might work and be easy to deal with is small diameter wire rope. In small diameters I believe it's called control cable. McMaster carries it for sure. There are a lot of choices but I would go with the cheapest one that's steel, flexible, and has a sufficient diameter. The flexibility is usually accomplished in a 7x7 strand cable, regardless of diameter. Look through their data and pick what seems best. So many choices.
He also has no idea what magnet is in the chassis, its properties, how strong it is, etc.
And that the shaft has real ball bearings. And even though the motor is small and only take 3volts. It has a gearhead attached to it. So I doubt those worms are ever turning very fast.
But at three volts, what about lighting it?