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Would it be economical to cast them? Or maybe use a laser to make them out of wood?
Personally, I think the design is great. Screws aren't that expensive when purchased in bulk, and your design allows finessing the adjustment in one direction without losing the setting in the other direction. Genius!DFF
With the National N Scale Convention coming to KC in 2016, I want to have the layout on tour so I need to get a lot of work done.