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That is quite a bit of savings on material. The way I envisioned this was to leave the entire bottom open except for the corners (which would be left protruding enough to interlock with the bottom block. Then add a cross brace in the middle to prevent bowing of the sides. I'm also not sure if going with 0.31mm wall thickness is actually going a bit too far (making these blocks too delicate and possibly prone to warping or bowing,. Maybe the walls should be a bit thicker? Like 0.5mm? That should still save on the material cost but make the blocks sturdier.
So when did these things start getting popular? Were they around in the 80s?
From the research that I did, I believe they were first produced in 1984.Doug
GimpLizard:Here is a link to the photos and dimensions, including CAD files, of a large number of various lock block configurations. The one I want is called the "Standard". 1:1 dimensions are 2.5' x 2.5' x 5' which translates to 0.1875" x 0.1875" x 0.375" or 3/16" x 3/16" x 3/8" in N-Scale.http://www.ultrablock.com/ultrablock_004.htmIs the "Standard" size doable for you in N-Scale?Doug
That was one of the sites I found during my search. But I couldn't get any of the CAD, or PDF, files to open. Though they seem to be working now.These blocks are significantly large that the ones from the other site. Though they're still awfully tiny in N-scale. The standard size is .154" x .154" x .308".