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Steve, as far as photo etch....I'm still not sure I want to go that route. I have built close to 20 JNJ resin wagontops for people before Fox Valley eventually came out with a RTR version. The photo etch set on the JNJ was excellent but I still couldn't get over flat stock representing round bar. After the first kit or two I started bending all my own grabs. I only used the photo etch for the end rails.I will play with dimples on the I-5 as I get closer to a test print. Might even create a bending jig. I have an idea for tool that could be as simple as stick wire in and squeeze to form what you need.
It's imperative that the paint shop crew have all the necessary tools for the job...