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did you clean INSIDE the cups of the pickup strips in the tender trucks, where the points of the wheelsets ride? This is common contact problem point, even on Kato tender trucks. You might dig a toothpick around in those cups with some alcohol, and make sure they are very clean.
Oh! One more thing. I know you said you disassembled and cleaned "everything"... but did you clean INSIDE the cups of the pickup strips in the tender trucks, where the points of the wheelsets ride? This is common contact problem point, even on Kato tender trucks. You might dig a toothpick around in those cups with some alcohol, and make sure they are very clean.In fact, I've got a Kato Mikado that for some reason seems to have axle cups that get dirty or blackened more than any other one I have ever had, and I have to periodically clean those cups out to keep it running well.
Re that Kato Mike with the axle pickups that keep getting blackened: Try cleaning them with something other than alcohol. Try mineral spirits. The difference is that the "non-polar" molecules in mineral spirits are better at protecting the conducting surfaces from arcing than the "polar" molecules in alcohol. Let us know if that helps.
This is EXCELLENT advice. I have seen this on tender trucks more than a few times. In addition, it happens even more frequently on the trucks of diseasels that use this type of pick-up (LL SWs,, for one). You have the added WHAMMY of lubrication that can find its way in there and not only compromise the conductivity on its own, but also attracting dirt which makes it even worse.The major enemies of All Things N Scale are:1. Dirt2. Dirt3. Dirt4. Dirt5. Quality control6. Overlubrication which attracts MORE Dirt7. Dirt8. Misuse9. Dirt10. Poor construction methodsOh, did I mention Dirt, yet?
I can lift the loco up so only the tender wheels are on the track and the drivers will turn. Likewise I can lift the tender off the track and it will run. More running today on clean straight track. It stalled and the light went off. A few seconds later, without touching it, the light came on and it began running again. Also, the longer I run it/test it the better it runs and the more the problem subsides as it warms up, almost entirely.
This comment leads me to wonder if temperature expansion may be leading to this? Not being familiar with this particular locomotive, are there any "squeeze fit" or interference fit electrical connections inside where as the motor heats up the frame, and so the contact points as well, enough where the contacts become more conductive as the loco warms up and the converse if the loco cools down?
The axle pickups on the MRC versions have their own issues. The metal is not the standard bronze that others use but this blackened chromish colored material that seems to be more susceptible to dirt pickup.
What decoders are you using? You might be able to mitigate the stalling by adjusting the kick start voltage and rate.
... then securing it with a VERY small amount of red thread-locker Loctite. The red version has a lower break threshold than other versions and allows to wheel to be removed if necessary. It's used mostly to secure crowns to winding stems on watches.