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We mainly use SC-I in our group and I haven't seen or run into those problems, what kind of airbrush are you using? I know that if you thin it too much it can cause havoc also. Filling details in sounds like it's way too thin, but I could be incorrect. I've also never used the primer. I've just cleaned the shells with warm, soapy water and then shot them. This was taught to me by guys who have been doing it for years.As for True Color, my buddy Pete tried it and had tons of issues with it(plus, the ARR colors look wrong). Maybe it's a technique issue because he's used to Scalecoat.
Your first pic is very nice. I do not try to airbrush narrow areas like the walkways, I will paint by hand with a brush. I find that gives a much better result with a lot less effort.
Find some old Polly Scale and brush it.It's never failed for me.
I'm not kidding though. I mean, I understand the advantages of spraying stuff, but in this case, it just seems to be causing much pain.
Couldn't you touch up over the Tru-Color using something like Polly Scale Acrylic with a brush? I know it's know longer made but is still around. I find it brushes as well as anything I've used.
The Railwire is not your personal army.