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I'm not really seeing how running into the wrong block would damage the Bluerail board, if it has adequate short-circuit protection which it seems it does. There's no damaging return path current I can see, as long as each blue-rail is connected to separate power supply.
No current huh? The block boundaries are gapped on both rails. A loco crosses over the bloc boundary. SInce all the locos wheels on each side are connected to each other electrically, the loco basically connects both blocks int a single electrical block. Imagine that each of those blocks is powered by a simple 9V battery. So they are totally separate electric power supplies. If the polarity of those batteries is the same in each block and the batteries are in identical state of charge (have the same voltage across them) then no current will flow. But even with the slightest different of their voltages (imbalance) a current will start flowing from the higher voltage battery to the lower one. If they are at opposite polarity then lots of current will flow. While the are separate power supplies the current will still flow because both rails of the blocks are shorted creating a closed circuit, and each power source has electrical properties such as internal resistance.Now add to the mix a modern PWM output stages or DCC booster power shorting both sides of those power sources creates even more complex "short".
I didn't say no current, I said no damaging return current. I don't see one Bluerail board serving as a low resistance path for another if they are connected to isolated power supplies. And even if it did, robust OCP ought to shut them both down. Presumably it would kick in on both boards.
...But maybe I'm just being too cautious - maybe you are right that using those on a block-control layout and accidentally shorting 2 outputs together or shorting the output to a DCC booster signal will be perfectly safe.
I have never seen it damage power supplies of any kind, which is my primary concern here. (And I've seen plenty of opportunities if it were going to happen, small sample size is not an issue with that.) And I put that down to all the power supplies being isolated and having adequate overcurrent protection to protect themselves. Potential damage to locos is really beside the point: it happens, somewhat rarely, but the risk is a given if you use block control or power routing turnouts, and it can happen with a single power source just as easily as with multiple ones. Also the Bluerail OCP might be an improvement over what we have now.I think it's imprecise to talk about an isolated power supplies 'shorting' to another. I know you understand electricity so I'm a bit baffled you're putting it that way. Yes, depending on the internal resistances you could get a low resistance series circuit, but two 9V batteries is definitely not a good analogy for two Bluerail boards connected to separate DC wallwarts. At a minimum, those wallwarts are each going to have a transformer and rectifier, and probably a voltage regulator and capacitors, and that could be way to much resistance to count as a 'short'. But more important, it's all moot if the OCPD kicks in fast and reliably enough to protect the board and supply.
Wait, I'm the one overthinking this? If you're assured of overcurrent protection and isolation, the chances of anything going seriously wrong are close to nil.
You're both over thinking this. for this much effort, just go DCC.....