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IMO, lightly scribed panel lines are very realistic. Not deep wide and deep grooves (like the Rapido did on the meat reefers), but gentle scribings on the brass walls. This is where the realistic model making becomes art rather than simply exact science. Totally smooth walls of the tender will look really strange (in person and in photographs). Not only rivets and panel lines are visible but the tender walls aren't perfectly smooth.Here are some additional photos which show panel lines on tenders. I'm not posting photos directly not to waste George's bandwidth.http://www.rr-fallenflags.org/bm/bm-s1440afm.jpghttp://www.rr-fallenflags.org/bm/bm-s1445ewa.jpghttp://www.rr-fallenflags.org/bm/bm-s1455l.jpghttp://www.rr-fallenflags.org/bm/bm-s1455jpa.jpghttp://www.rr-fallenflags.org/bm/bm-s1484ssC.jpgI have half a dozen on enlargements of this class of loco and they all claerly show panel lines and rivets on the tender.
He could sheet the tender in plastic, Easy to scribe and attach the archer rivets
Sure, but brass is also fairly soft and easy to scribe.
This is nickel silver, also easy to scribe.
Is your use of separate bushings instead of just reaming the nickle silver frame and using it as your axle bearing done for a particular reason? Curious.
They're wider, so there's a larger bearing surface. That's the main reason. Phosphor bronze is also a better bearing material than nickel silver.
It's true that pointy axles roll the best. However, if you try to collect current through them they're far more prone to arcing. It is far easier to do it this way. There are many locomotive with tenders in this style, they seem to do fine. Technically, there is friction, but it's really not worth worrying about. If the bearings are too narrow, they act more like a knife than a bearing and will make noticeable slots in the axles.
It is your model so, whatever works for you is what works the best. Funny that the majority of model locomotives and most of the illuminated passenger cars utilize those needle-point axle pickups and we don't see people complaining about how unreliable that type of pickup is. Why? because the pointy-axle design isn't that bad or prone to quickly getting dirty.As far as thin bearings creating slots in the axles, I also have my doubts. Especially if the axle was steel and bearing phosphor-bronze. Besides, as narrowminded has stated, the forces at play here are so small and the bearings (even thin ones) are way overbuilt that the last thing I woudl worry about is axle wear. Looking as what you are doing here gives makes me better understanding of why model manufacturers sometimes come out with some really unusual designs for their models (not following what seems the best and proven practices).
Remember Pete, Gareth is building his B15 using the tried and true methods of the English. Many outstanding 2mm scale locomotives have been built using the very same methods.