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For the styrene I-beam: Is there a reason for milling it from square stock instead of making it from 3 strips?
As I see it, can you imagine trying to uniformly glue a length of such small pieces of styrene strip?If the original was 0.040" square then the the I-beam (the dimensions actually seem more like an H-beam) would have to consist of two 0.040" by roughly 0.010" strip on the outside, and probably 0.010" x 0.020" strip in the middle. I think it would be really tough to cleanly glue them together, keep things square, and also get a strong glue joint (without the glue melting everything).
I feel a bit stupid to keep saying I'm speechless, but well, I am speechless. This is beyond words, at least ones I'm capable of coming up with. The thing is so incredibly tiny, and the detail is so incredibly well done... Max, you're amazing...Otto