I'm building a layout on a base of 2" foam over 1/4" plywood with appropriate structural support. I wanted the thick foam base for two reasons - relative rigidity with light weight, and so I can dig down below grade a bit where the scenery calls for it. The 1/4 plywood is for structural rigidity of frame frame (think gusset plates) and to give me something substantial I can screw to when I install things like switch machines.
Now I need to figure out how to make inclines for the track. I know Woodland Scenics sells nice flexible incline kits, but they only come in 2%, 3% and 4%. The 2% kit will work pretty well to reach my elevated track, but I happen to also need (approx) 0.5% grade, used for a 0.5" change in elevation; it will also be curved (16" radius minimum). I'd like suggestions on how to do that. Options I've considered are:
1. cut or sand Woodland's Scenics' 0.5" flexible base to the 0.5% grade - this seems like it would be hard to do, but maybe I'm wrong.
2. make something similar out of scrap blue foam (I have lots!). This seems especially messy, but inexpensive.
3. make a ramp out of something stiff like Masonite, and put shims under it to support it.
If anyone has already solved a similar problem, I'd appreciate the opportunity to learn from you.
Regards,
George