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Although the power train is smooth and quiet, the truck design is terrible. The unpowered axle in each truck is poorly supported and has a lot of slop which causes it to shimmy wildly as it passes through turnouts and their frogs resulting in short circuits. I want to eventually see if I can transpose the brass bodies of these units to Life-Like/Walthers E-6 chassis and drive trains. The Life-Like trucks are much better than the brass versions in both looks and performance. I can't find any at the moment, even at train shows, so I have to wait until they are re-issued.
While possible, more than likely the shorts are not in the wheelsets. Although if gaged too wide, that would be a problem.Before I give some specific answers to you (I'm planning on a "class" on this loco series), is a photo of your E1 chassis a possibility?
I can't figure out the photo posting thing on this site. Tried several times but no joy - just too complex for my rapidly fading intellect. I pray for the day when posting photos on a site like this is as simple and user-friendly as posting photos in an e-mail, ie. without having to involve a third-party photo hosting site. In fact, this clumsy photo-posting system is preventing me from posting a lot of good pictures I'd like to share, but now I'll just have to wait until N-Scale magazine publishes my upcoming articles for any of them to be seen.
Anyway, the problem isn't in the drive train or the gear towers - it's strictly in the trucks and the way they hold the unpowered axles. The drive train itself is silky smooth and I couldn't improve upon it other than to add flywheels. I gauged the wheels using my NMRA and Micro-Trains gauges. They're dead-on and the wheels run true. I think the main problem is vertical bounce. Because they aren't closely restricted in the vertical plane, they tend to bounce and lift off the railhead as they traverse frogs at any speed. Then the excessive side-play comes into the picture and the wheels shift off the rail to one side.
Couple all this with the fact that the appearance of the truck sideframes, while okay in its time, is now somewhat crude by today's standards, and I am more and more attracted to a complete chassis and truck replacement. I love the Life-Like trucks (Kato's are a tiny bit better but they don't have the early E-unit style I would need) so I really would prefer a swap-out of the entire chassis. My road includes two sets of LifeLike E-6's in ATSF and UP colors and they run as smoothly as my Kato E-9's.