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Continuing progess...A quick mock up with the roof now. The roof may be completely scrapped as I am planning to build it with vollmer spanish tile instead of blank sheet. I was originally going to skin what I have with the Vollmer sheets but they are too thick and the resulting offset will make a mess.
...and the Silhouette somehow picked up a one-inch offset on one side, of which I couldn't find a cause, or even an indication.
Did you check the setting for whether or not you're using a carrier sheet? If the Silhouette thinks you are, it will compensate by offseting the cuts, which sounds like what's happening to you here (although not by as much as an inch).