Having built the plug, I repeated the previous process of routing the wires and adding epoxy to hold them down.
The only thing extra I did was add a little slack of wires to the plug- because if I have to get that light module out of there, I need to be able to pull that plug without ripping anything loose.
With all the wires locked down, a test assembly confirmed everything was working as expected.
So with the LED now installed in the nose, it was time to fix the light pipe.
I cut it at the last angle.
I sanded the cut smooth and inserted it into the back of the nose cap.
It was at this point that I discovered something. The stock construction does not allow the end cap to fit ALL the way on the light pipe.
But now that the light pipe is cut, I can press it all the way in.
You can see the difference in the tip protruding or not. Here is the stock look...
And then we have the new look with the pipe pushed all the way in.
Here is the back side with the trimmed light pipe inserted.
OK, what we just did was move the LED to the very front of the nose, use a large LED- and it made it modular.
What you see in the comparison photos below is:
1. stock incandescent bulb
2. Swapping out the incandescent bulb with an LED.
3. Adding an LED but moving it to the nose.
With the exception of the color, THIS is the brightness I wanted.