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That type of construction will work fine, but I don't think you'll save that much money by the time you buy the 1" x 4" lumber and the 1/2" foam. I do think that you could forgo the 1/2" foam, which will save you money and help keep the thickness of the table down, minimizing your turnout woes. I'd also remind you that the HCD will be lighter than the 1" x 4" frame, but that's not necessarily significant, either.I would add that, if you go with the 1" x 4" frame, keep in mind that you are no longer limited to the parameters of a HCD. Perhaps you can add a few inches to the layout's length or width, which often can pay huge dividends on the track plan (i.e., minimum radius) and scenery.Hope this helps,DFF
The 1x2's will support the foam and give you a solid edge to attach some hardboard fascia for protection. This way the layout could go on-edge in a moving scenario without getting all torn up. Peter
If I went with the door, is there any reason I couldn't attach the folding legs directly to the door?
Great insight, something I completely overlooked - strong case to stick with the door. If I went with the door, is there any reason I couldn't attach the folding legs directly to the door?
That caboose was leading the way for so long that they gave it a headlight! Putting a working headlight on a Life-Like NE-5 will be a fun little project!