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Mark:Did you ever contact MTL directly and inquire about their 100 ton trucks?
Part of the reason for the screw going in from the top is that the 36 inch wheels' axles are higher than the 33 inch, and there's less room for the screw. I had several cars where a 1025 with the MT screws, or a 1015 with a flathead screw, rubbed the axles. The solution to that was to use the 1925 and countersink the hole for a flathead screw. A few finger twists with a 3/32 inch drill bit works fine.That said, I don't like the idea of not being able to reach it either.
I am sorry, but I don't follow this reasoning. The distance from the center of the axle and the wheel tread is greater for a 36 inch wheel than a 33 inch wheel. Assuming the axles are the same diameter, so there should be an extra 1.5 scale inches of clearance with the 36 inch wheel. (36 inch wheels have an 18 inch radius and 33 inch wheels have a 16.5 inch radius.) I can see where the 36 inch wheels would contact the side of the coupler box on sharp curves more readily than 33 inch wheels.What am I missing?Carter
What you're missing is that the coupler box has to stay at the same height off the top of the rails, so when you go from 33" wheels to 36" wheels, you raise the axle 1.5" closer to the bottom of the coupler pocket. At some point they will interfere as the wheel gets larger.Jason
Thanks Jason, after I posted I figured it must be something related to filing down the bolster or lowering the coupler box height since the distance from the axle to the coupler box would not be changing.
You still may not be getting it. The distance from the axle to the coupler box does change. As the wheel gets bigger, the axle moves higher, but the coupler box needs to stay in the same position relative to the rail to keep the coupler aligned.Jason
The axle is always centered in the journal box, and so if you simply replace the 33 inch wheel sets with 36 inch wheel sets using the same truck without any other modifications, you raise the car and coupler by 0.01 inch. The flanges on the 36 inch wheel may encounter clearance problems, but the distance from the axle to the coupler box remains unchanged unless the 36 wheels are mounted on larger diameter axles than the 33 inch wheels.
I see the point you are trying to make, but that only happens if your are also modifying the trucks, the height of the coupler box and/or the bolster.
We're talking about a manufacturer designing a car from scratch, so yeah he's going to be 'modifying' all those things.